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ALPHA® Wave Solder Metals

Industry leading lead-free and tin-lead alloys that meet demanding process requirements.

ALPHA® solder metals offer the best value for wave and selective soldering performance – quality products at the lowest cost of ownership. And thanks to a global copy exact product policy, consistency of supply is assured.

  • High purity.
  • Excellent solderability.
  • High reliability.
  • Low oxides, low drossing.
  • Solder bar, chunks, anodes, preforms and solid wires.
  • Vaculoy alloy conditioning process.

Cookson Electronics has been manufacturing soldering alloys for over 125 years. Today, with eight manufacturing locations globally, Cookson is the largest supplier of solder alloys for the electronics assembly industry. Our ongoing commitment to research and development has enabled us to understand the complexities of alloy performance resulting in a product line that meets our customers’ most demanding lead-free and tin-lead wave soldering processes and is backed by dedicated customer technical support.

Solder Metal

The ALPHA line of wave soldering alloys consists of proprietary, specially developed products under our SACX® brand and the more common SAC and Sn/Pb alloys and other alloys that require third party licensing.

Complies with RoHS Directive 2002/95/EC

The SACX Family of Alloys

Engineered for high performance on certain types of assemblies or in specific applications, all SACX alloys demonstrate excellent soldering performance, low dross generation and high mechanical reliability. All SACX alloys are manufactured using our proprietary Vaculoy conditioning process.

ALPHA SACX 0807
  • SAC305-like performance on complex, dual sided assemblies
  • Low copper dissolution
  • Lower silver (.8%) means lower cost

SACX 0807

ALPHA SACX 0307
  • Perfect for standard assemblies
  • Excellent wetting and drainage resulting in high yields
  • Great Value
ALPHA SACX 0107
  • Great for single sided or simple dual sided assemblies
  • Low copper dissolution
ALPHA SACX 0307 Plus
  • Designed for use in wave, rework or selective solder applications
  • Low copper dissolution during long exposure times
ALPHA SACX HASL
  • High-value, low-cost pad finish
  • Low consumption, uniform, flat coverage

We also manufacture additional Pb-free alloys including the high-performing industry standard SAC305, along with, SAC405, SAC387, SAC380, SA2515, and others. Each Pb-free alloy is also available in a copper-free version (i.e., SAC300) for solder pot replenishment and rebalancing.

ALPHA® Wave Solder Metals
  • Sales and Engineering Support in every major electronics geographic market
  • Continuity of supply ensured through multiple manufacturing sites
  • Solder scrap value recovery
Process Base Alloy Assembly Characteristics Product Name Availability
Wave Soldering Lead-Free
Standard (<.1% Pb) and Ultra Low Lead (<.05% Pb) versions are available
Dual sided, High complexity, High heat capacity areas and components, <1.6 mm thickness, OSP pad finish, etc... ALPHA® Vaculoy SAC305, 387 & 405 x x x
ALPHA® SACX® 0807 x x x
Single and Dual sided, Standard complexity, metallized and OSP pad finishes, 1.6mm thickness, etc… ALPHA® SACX® 0307

ALPHA® SACX® 0307 Plus
x x x
Single sided, paper phenolic laminates, metallized pad finishes, 1.6mm thickness, etc… ALPHA® SACX® 0107 x x x
Tin Lead
(63/37 & others)
Dual sided, High complexity, High heat capacity areas and components, <1.6 mm thickness, OSP pad finish, etc… ALPHA® HiFlo SMG     x
ALPHA® HiFlo x x  
Single and Dual sided, Standard complexity, metallized and OSP pad finishes, 1.6mm thickness, etc… ALPHA® Vaculoy SMG x x  
ALPHA® Vaculoy x x x
Single sided, paper phenolic laminates, metalized pad finishes, 1.6mm thickness, etc... ALPHA® Clean Wave   x x
Mini Pot Rework / Tin Dipping Lead-Free All ALPHA® 0307 Plus x x x
Tin Lead
ALPHA® Vaculoy x x x
Hot Air Solder Level (HASL) Lead-Free All ALPHA® SACX® HASL x x x
Tin Lead
ALPHA® Vaculoy HASL x x x

Availability

ALPHA quality wave solder metals are available in a choice of options to suit your process requirements. Solder bars (1 & 3.5kg), solid wire for automatic feed, chunks, preforms and anodes.

For best results always use a compatible ALPHA flux, available in a choice of solids content and activator levels, with water washable, no-clean and VOC-free options.

For details of the range of popular ALPHA Fluxes, Cored Wire, Cleaning Materials and Reclaim Services, please refer to individual product literature.